Roller mills can be used within a system in varying numbers depending on the technically equipped capacities with respect to product types, in order to obtain the desired product by breaking and crushing cereals.
Roller mills can be used within a system in varying numbers depending on the technically equipped capacities with respect to product types, in order to obtain the desired product by breaking and crushing cereals.
The machine consists of a product entry box, feeding system, breaking and crushing rolls and a scraping brush and blade system. In addition, the pneumatic equipment is supported with electric automation sections equipped with speed control systems and a reducer motor. Clean air is connected to the pneumatic system of the machine, providing air at 6 bar continuous pressure, which is processed by the driers.
The product coming to the inlet box from within the system, sets the machine, which is precalibrated, into motion. The input and output product that enters and exits the machine during grinding process is both visually inspected on site and technically assessed in the laboratory to ensure that it is of the desired condition. Accordingly, the product input speed of the machine with respect to capacity is controlled, the roller rolls are adjusted with a precise adjustment system and the system is locked once standard product flow is ensured.
There will be no need to readjust the settings of the machine to grind a dierent product, should the need arise. As stated above, in this machine, all through the grinding stage, breaking and crushing rolls (cylinders) are used with respect to the diagrams. If the input product entering the feeding box is inadequate during operation, the capacitive sensors stop the feeding system and set the breaking and crushing rolls to idle position. In this position, both wearing down of the scraping brushes on the breaking rolls are prevented, and on the crushing rolls, the wear on roll surfaces and scraping blades is avoided. At the same time the energy consumption is reduced, because the idle motors of the machine draw less electric current.
It is possible to disassemble and assemble the feeding system and the grinding system as a set. Waste oil accumulation is avoided and the mechanical parts of the machine stay cleaner as a result of their technical specifications.
Since the rolls are precisely spaced to prevent a slippage in the belts, when the machine suddenly stops while loaded and then is restarted, the belts will last longer, especially because the Polly V and other V-belts will not wear out.
Due to the newly designed technical specifications of the belt tensioner system, a longer life for the belts is ensured. By ensuring that the oil maintains its technical specifications for a longer period due to the heat discharge filter in the bearing, the lifespan of the roll bearings are extended and maintenance is required less frequently.
Assembling and disassembling the brush and scraper systems to replace parts is now easier.
Due to the width of the inlet box and the technical changes made on the feeding rolls , a more homogeneous flow on the feeding roll is ensured when distributing the product. Since a mechanical product router is mounted on the product inlet box that can continually intervene in the inlet port, the poured product is routed to the desired place and the bar sensors perform more effciently.
Technology packages are available, within which a central lubricating system belt control sensor, a bearing heat control sensor, a vibration sensor, and a choke sensor in the bottom exit bunker cylinder can be added. In addition to the sensors showing on and off positions on the roller rolls movement cylinders, there are also sensors showing feeding and roll rates.
Precise Adjustment System
Total Sealing
Roll Changing System
Hygiene Secured
Safe Distance
Single-Body Structure
Feed System
Bearing Lubrication